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Guide · Eurocode 2

EC2 lap length calculator

Compute rebar lap lengths per EN 1992-1-1 §8.7 — the exact formula, bond conditions, a worked example, and a free interactive calculator.

Practical guide · 6 min read · EN 1992-1-1 §8.4 / §8.7

Interactive lap length calculator

Simplified EC2 method: straight bars in tension, full steel utilisation (σsd = fyd), α1=α2=α3=α5=1.0.

—design lap length l0 (rounded up to 5 mm)

For the full check — hooks, bends, compression laps, cover and spacing effects, custom fck/fyk — use SteelCut’s built-in EC2 anchorage & lap calculator in the app.

The formula (EN 1992-1-1 §8.7.3)

A lap transfers force from one bar to the next through bond with the concrete. EC2 computes the design lap length in five steps:

  1. Design tensile strength of concrete: fctd = fctk,0.05 / γc, with fctk,0.05 = 0.7 · fctm and fctm = 0.3 · fck2/3 (classes up to C50/60). γc = 1.5.
  2. Design bond stress: fbd = 2.25 · η1 · η2 · fctd, where η1 = 1.0 for good bond (0.7 for poor) and η2 = 1.0 for Φ ≤ 32 mm, otherwise (132 − Φ)/100.
  3. Basic required anchorage length: lb,rqd = (Φ/4) · (σsd / fbd), with σsd = fyd = fyk/1.15 at full utilisation.
  4. Design lap length: l0 = α1α2α3α5α6 · lb,rqd. For straight bars the first four factors are 1.0, so l0 = α6 · lb,rqd, with α6 = √(ρl/25), limited to 1.0–1.5 (ρl = % of bars lapped at the section).
  5. Minimum: l0 ≥ l0,min = max(0.3·α6·lb,rqd, 15Φ, 200 mm).

Worked example

Φ16, C25/30, good bond, B500, 100% of bars lapped at the section, tension:

  1. fctd = 0.7 · 0.3 · 252/3 / 1.5 = 1.20 MPa
  2. fbd = 2.25 · 1.0 · 1.0 · 1.20 = 2.69 MPa
  3. lb,rqd = (16/4) · (434.8/2.69) = 646 mm (40.4Φ)
  4. α6 = 1.5 (100% lapped) → l0 = 1.5 · 646 = 969 mm
  5. l0,min = max(291, 240, 200) = 291 mm < 969 mm — does not govern
Result: design lap length 970 mm (rounded up to 5 mm). On site this is usually specified as 970 mm or 1000 mm.

Quick reference table

Lap lengths in mm — tension, B500, good bond, 100% lapped at the section (α6 = 1.5), straight bars, rounded up to 5 mm:

Φ (mm)C20/25C25/30C30/37
8565485430
10705610540
12845730645
161125970860
20140512151075
25176015151345
32225019401720

Common mistakes

Assumptions & limits: this page uses the simplified method — straight bars, tension, full steel utilisation, α1=α2=α3=α5=1.0, γc=1.5, γs=1.15. National annexes can modify values — always check yours. For hooks, bends, compression laps and cover/spacing effects, use SteelCut’s full EC2 calculator in the app or consult your structural engineer.

Related: From bending schedule to cutting plan → · How to cut rebar waste below 3% →

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